Sonnax adjusting clutch control valves on aisin fwd 6speeds. At this point pull the torx bolts out of the valve body. After the first year, the valve body may be returned for repair or replacement, all you have to do is pay for the shipping charges to send it to us. Ive also found numerous threads of people changing the valve body of these transmissions without any luck on correcting these issues. Many times the shifting will be erratic before it gets better. Due to mercer valve having an onrising stem design, the adjustment screw never moves up and down. Most times, clearing shift adapts and driving the vehicle to relearn. The open side of the sealing rings faces the side with fluid filling. Wire routing, connectors and bracket on valve body. For most applications, this is typically 10% or 3 psi. There are two little t20s and a bunch of large t30s. The aisinwarner 09g six speed fwd transmission, or tf60, has increased in popularity and technicians need to become more familiar with all aspects. This old filler opening with the red cap is not needed because. Alibaba manufacturer directory suppliers, manufacturers.
Because the adjustment screw is always in the same place, it can be used as a mechanical stop for the disk. Removing and installing wiring harness for solenoid valves and senders. All 09g valve bodies are road simulation tested before shipment with our inhouse superflow axiline valve body tester. Displays an exploded view location guide for individual valve trains. Connected to the gear stick handle, it instructs the right passage for hydraulic fluid to pass through. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Information and repair instructions for the automatic gearbox 09g. Every order is trackable, meaning youll know exactly where your auto trans valve body 6 speed new is at every step of the shipping process. Valve body remanufactured cascade transmission parts. It took about 3 hours to get the valve body out, as i allowed the transmission to drain after every step. U may need to replace the torque converter and the torque converter clutch control solenoid inside the transmission it is mounter to the valve body, there is one thing you can try 1st, change the fluid in the transmission and the tcc torque converter clutch solenoid, use the new gm spec dexron vi transmission fluid, there is a good chance you. Timely oil replacement can help to delay premature failure of automatic transmission valve body.
I just did the valve body on my daughters 2003 vw beetle 1. Ive also knew that the other shop used the motul atf oil, not the oem one. We also provide inexpensive and guaranteed 3 day, 2 day, and overnight shipping options, so if you need your auto trans valve body replacement kit 6 speed new tomorrow, can deliver. When both the n88 and n89 solenoids are energized at the same time, the b2. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify. When a failing valve body causes symptoms andor failures like noise during gear shifts, slippage, delays, and difficulty reversing, a driver is left with no choice but to fix or replace the part. Valve body repair aw tf60sn 09g 09k 09m audi a4, skoda. Removing every valve from the valve body will make the. Complete remanufactured assembly includes solenoid group see more info. Ok, the valve body is now sitting in a tupperware box in the front seat of my sunfire. Reman with lifetime warranty valve body see more info re4fo4a valve body reman 1993 up. Automatic 6speed gearbox 09g, workshop manual volkswagen. But it is impossible to escape fiction parts natural wear.
Ship direct to repair shop we provide an outthedoor price, with shipping, for a replacement remanufactured 09g series valve body direct to your repair shop. The shifting elements are controlled by the valve body which are activated by the. The fact is that in some gearboxes such as 09g and 5hp19 the valve body is positioned at the bottom part of the gearbox and specialists have a direct access to the protection cover when the car is lifted however, in gearboxes manufactured by volvo, peugeot, opel and saab, the valve body in most cases is located on the side of the gearbox. The sixspeed automatic transmission tr60sn was developed by aisin in the early 2000s for cars with engine capacity over 3 l. Failure to contact us before returning a valve body may result in a restocking fee. In d, at a throttle opening of 25%30% drive up to 6th gear at a speed of. Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Volkswagen, the german automaker, was founded in 1937. Remanufactured 09g valve body for volkswagen and skoda. Tighten the valve body positioning screws according to the order shown torque spec 10nm connect the manual valve lever as shown. The valve body is a part of all automatic transmissions that acts as the main control center of the system. Some fluid will run out when you remove the valve body. Mar 09, 2021 looking for halfords stamford 563 store. The shifting elements are controlled by the valve body which are activated.
At the same time, the ring gear h2 output is drive. Recently, the modern automatic transmission valve body has sensors to monitor the speed, brake pedal position, throttle position and engine load to perform a soft and firm gear shift. The contact lever adjusting nut must not be slackened. This allows the disk to open the same amount each time the valve opens. Since then, it has expanded worldwide is now the largest automobile producer on earth. Volkwagen 09g, 09m, tf60sn valve body rebuild service. The open side of the seals point toward the fluid to be sealed in. The valve body separator plate regulates the fluid flow inside the valve body by forming a seat for ball check valves with its holes and orifices. First lets get a little background on these valve bodies and clutch. Over pressure is the amount of pressure above the set pressure that is allowed for the valve to go to full lift and achieve full flow. In regulated operation, the fuel consumption is reduced compared with open.
During the first year, if the valve body is determined to be defective, it will be replaced free of charge. Available in repair it form, order part number r431006223 formerly p 06339200000. No pressure should be shown on the delivery gauge at port 5. I took lots of photos of the wiring harness connections at the valve body. The n88 solenoid is an onoffsolenoid and is on and open in gears 4th through 6th. Atsg is a technical support service specifically for the automatic transmission industry. Aisinwarner 09g electronics anatomy of shift controls. This world wide specialty parts manufactured valve body is backed by our limited lifetime warranty. Cooler not mounted check plate on passat quick view. Recommended spare parts to be retained in stock at all times. For current testing, adjustment and repair instructions.
Buy remanufactured valve bodies factory direct at street smart transmission. Often times there are questions when a bolt has a low tightening. A wide variety of 09g valve body options are available to you, such as structure, application, and model. In this video, i go over how to remove the valvebody from the transmission.
The n88 solenoid is an onoffsolenoid and is on and open in gears 4th throu. The wiring harness is pretty simple if you study it. In an automatic transmission, the valve body separator plate is one of the parts of the valve body which is the controlling mechanism for the flow of fluids. Aisin warner 09g valve bodies street smart transmission. Removing and installing oil pan, oil filter, slide valve body and internal wiring looms. Oct 16, 2020 replacing a valve body is not that hard on a mopar find a f. Youll find the address, postcode, phone number, map opening hours and store info on. It is this characteristic that helps protect the seating surfaces from erosion and helps to prevent high velocity fluid and cavitation from damaging the valve s downstream body. Apply graduated control pilot signal as per valve spring rating and note that pressure is shown on delivery gage at specified trip point of actuation. Repair groupslist of workshop manual repair groups. The 2002 to 2005 m version, has three yellow and blue solenoids. Vw 09g valve body fix rebuild and solenoid repair upgrade.
New oem 6 speed automatic transmission valve body is a direct fit for the following genuine volkswagen part number. Valve body,aw 09g tf60sn 09g valve body for jetta golf passat touran sharan 03up. Remanufactured valve body aw6vwf2 earlier, large cans, remote cooler, with switches while sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. Automatic transmission valve body 6speed 09g325039a aw 09g tf60sn 09g valve body for audi vw jetta golf passat touran sharan 03up 20032011 2. It is this characteristic that helps protect the seating surfaces from erosion and helps to prevent high velocity fluid and cavitation from damaging the valve s downstream body walls or related piping. Also always buy new vb dont buy rebuilt because they only work 2 out of 5 times. Complete mf lsubplate 3way open ctr r431005976 p 06201600000. At the same time, the ring gear h2 output is driven. Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. Automatic transmission valve body functions and failure. The selector lever lock solenoid n110 locks the selector lever in the positions. A valve body is the complete assembly to include components that may be in a valve body kit. You have clicked a page that seems to be very popular.
The t20s hold the valve body together and if you separate them you might loose checkballs and springs. Remanufactured valve bodies street smart transmission. New problems facing the 09g by bill brayton automatic. Automatic transmission valve body functions and failure symptoms. We also provide inexpensive and guaranteed 3 day, 2 day, and overnight shipping options, so if you need your auto trans valve body replacement kit. The 09g can be found in a variety of volkswagen fwd vehicle platforms produced after 2003. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits.
The e version uses a solenoid to position the manual valve and park lock. Feb 18, 2021 the most important part of the valve body is the manual valve. Identifies symptoms and recommended solutions for quality rebuilds. Just finished assembly of all the sub assemblies inside the barrel of the case. Each time a gearbox is installed, basic settings are required. We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. Genuine volkswagen part 09g325039 09g 325039, 09g325039x, 09g325039. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Jan 01, 20 remanufactured valve body aw6vwf2 earlier, large cans, remote cooler, with switches while sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. Oem new vw volkswagen automatic transmission valve body 6. Our own program process, designed inhouse, gives our stateoftheart testing the accuracy that makes it possible to guarantee our remanufactured valve bodies function to oe specifications.
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